How Automotive Robots Impact Quality, Productivity, and Safety in Car Production

Slow Rise of Robots in US | Financial Tribune

Automotive robots were not meant to take over the car manufacturing process wholly but to work hand-in-hand with humans. They compensate for staff shortages, increase productivity and produce quality products with minimal safety concerns.

While robots focus on production work, employees are redeployed to work on quality testing areas. Collaborative robots take over the strenuous and dangerous aspects of loading, inspection, and assembly while employees concentrate on programming and maintenance. The result is the production of affordable quality cars while maintaining lower manufacturing costs.

Today’s robots have visual characteristics that enable them to interact with changing surroundings. Automotive robots are an integral part of car manufacturing plants and are expected to continue evolving and become more sophisticated in the future.

Key Features of Automotive Robots

Collaborative robots can quickly adapt to changes or perform multiple functions upon configuration. Robots provide flexibility in car production by employing the use of machine vision systems and artificial intelligence. In addition, robots have the capability of trying out several options to complete assigned tasks.

Automotive robots perform single and highly repetitive tasks in structured environments. They usually are deployed to high-risk and hostile surroundings with radiations, excessive heat, and fluctuating lighting systems. Apart from configuration and servicing, robots hardly take leave due to fatigue.

With technological advances, the cost of manufacturing robots has reduced, and this has translated to affordable robots. If significant changes to a production line were made, robots could easily be redeployed at no or minimal cost.

Robots can be configured to work hand in hand with humans. Working with robots with no emotional connections will help companies register maximum output. The set production units are guaranteed to be constant as robots are preprogrammed; car production companies can then deal with overages or shortfalls.

Benefits of Automotive Robots

Quality End Products

Robots deal with inconsistencies by their ability to perform repeated complex tasks without variations. Its attention to detail is unmatched by humans prone to distractions and getting tired and bored. The finishing of the final product is similar to the first.

Secondly, robots work with precision, thus no room for errors, mistakes, and accidents, leading to mismatch and breakages. Automotive robots reduce risks of inferior final products, eliminate warranty costs, and guarantees excellent customer experience.

Thirdly, robotics reduce cycle times and facilitates real-time monitoring, which provides preventive maintenance. Robotics with machine vision systems can sense defects in the materials used and alerts the car production company. 

Increased Productivity

Robots are swift and positioned to handle a particular task with ease and speed. Hence a single robot can effortlessly assemble several cars in a given time as compared to humans. Furthermore, robots have assisted car production companies in introducing 24/7 operations.

Secondly, robots have inspired automotive manufacturing companies to introduce a third shift, given that robots are not affected by fatigue. They can work without breaks and still maintain constant production. Robots do not require special treatment, are not affected by external factors, and cannot waste time.

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The Universal Robots Cobot Roster

Universal Robots is the leading cobot manufacturer in the world. They have made and sold over 37,000 robots all over the world.

With less than decade in the market, they have shown that with affordable and well researched products, even small organizations can impact and disrupt large capital-intensive industries. They have set themselves apart by being innovative in the products that they produce and their target market.

For those who may need a product from this game changing manufacturer, here is a list of their products.

UR 16e

Introduced to the market in September 2019, this is the latest release from the Universal Robots stable.

The universal robot maker and distributor has produced this robot as their biggest and strongest of all their robots. It is still very much suited for small organizations as it is still as compact as the previous releases.

It is a bit advanced as it has a weight load capacity of 16 kg a great improvement compared to the existing robots. It is a heavy duty cobot suitable for difficult tasks such as lifting multiple parts in a single lift and carrying heavy arm tooling parts.

UR 10e

Next in line from the UR16e is the UR10e. This robot is also highly advanced and can comfortably lift 10kg of weight. It is small in size and can be quickly mounted anywhere in the factory floor.

With its long arms that provide it a reach of 1300mm, it is suitable for a range of applications and tasks within the factory. Palletizing, machine tending and packaging are some of the tasks that it can be assigned to.


This robotic arm is described as flexible and lightweight. This is a collaborative robot suitable for companies that do not have heavy lifting needs. Its load capacity is only 5kg. However, it can be easily integrated into the functions of the company and can be assigned to a wide range of tasks that will utilize its unique capabilities to streamline production capabilities.


This is the first product that came from Universal Robots. It is from this robot that the others have come from to cater to the production needs of a large range of companies.

The UR3e, is a tabletop collaborative robot that. It has a weight load capacity of 3kg and can be assigned to light assembly and tasks such as screw-driving. It is easily and quickly mounted onto a table top working surface.

Why Choose These Cobots form Universal Robots?

Ease of use

All of the robots designed and manufactured by Universal Robots are quite easy to use. They do not require specialized degrees. They have user interfaces that resemble that of a smartphone and anyone who can use a smartphone can operate these robots.

Easy to program

Programming a cobot refers to providing instructions to the cobot on how to carry out a certain task. Universal Robots ensures that its customers do not have to incur additional costs by hiring a specialist programmer.

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